High-quality welding wire ลวดเชื่อม is an essential element in welding two pieces of metal together. But the type of wire you choose and your welding technique do not decide the quality of your welds alone. The way in which welding wire is stored and handled is also crucial to maintaining the integrity of your product, and obtaining the best possible results from it. At Udo. Here at Tianjin, we know that it is imperative to keep the quality of your welding wire to receive the desired outcome. Read on to learn about why it is so important to store and handle it properly and how you can do so.
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Why Proper Storage and Handling Matter
- Acclimatize Welding Wire – Welding wire (especially certain types) must be protected from light, moisture and dust etc. Improper storage and handling can create a cascade of problems that all hurt weld quality.
- Wetness Absorption: Dampness remains one of the arch nemeses of welding electrical wire. The result will be porosity, cracking, weak welds, as well as rust, hydrogen embrittlement, and oxidation.
- Contamination-a layer of dust, dirt, oil, or other contaminants on the surface of the wire will lead to a lack of stability of the welding arc, and contaminants in the wire of the weld dendrites.
- Physical Damage: If the wire has kinks or bends, this can cause the wire to hang up in the gun and potentially cause the weld to be inconsistent.
Best Practices for Storing Welding Wire
- Controlled environment: The welding wire should be stored in a clean, dry, temperature- controlled environment. The storage area needs to be low RH preferrably and free from temperature variation.
- Keep the Original Packaging: If you have the option, keep your welding wire in its original packaging until you are ready to use it. This acts as a moisture and impurity seal for the wire.
- Off the Floor: Never set the welding wire directly on the floor, which can absorb moisture from concrete or other surfaces. The wire is supported above the ground using shelves, racks, or pallets.
- Tips Opt for FIFO (First-in First-out): Adopt a FIFO system to make sure old wire is used before new wire. This way the wire doesn’t sit for years in storage and start to corrode.
- Marking:The classification, specification and initial date of this wire invested shall possibly be designated in each spool or deal of welding wire to warrant the suitable identification. That way, he said, it’s easy to specify the wire needed for a job and to keep track of the age of each piece of wire.
Tips for Handling Welding Wire
- Dirty hands – Never touch the welding wire with dirty hands or gloves. It is a good idea to avoid touching the wire with your bare hands, as this will result in moisture (from your skin) to be applied onto the wire.
- There you need to handle Gently; Ensure that you do not throw out the wire spool to lessen the danger of re-affixing or damaging the wire.
- Feeding : proper feeding equipment like wire feeder or drive rolls that match the wire type and diameter. Make sure the feeder is clean and set up properly to help avoid wire slippage or birdnesting.
- From Parts of wire cutters designed for welding wire to cut neatly and straight. Try not to use pliers, or other things that can crush or deform the wire.
- Dispose of Broken Wire: Should you occur to see some kinks, rust, or one thing situated anyplace within the wire to get rid of the complete part. Never try to straighten or fix damaged wire, it will affect weld quality.
udo.co.th: Your Partner in Welding Wire Excellence
At udo.co.th, you will find a complete range of top quality welding wire from industry leading brands. We also offer expert advice, as well as top resources on how to store and handle your weld wire to extend its life and maximize the results upon application.
Conclusion
Storage and Welding Wire PackagingWhether you are a small or a big industry the critical aspect of how WIRE is stored till the time of use, Another best example of small little but most important element for producing quality welding is the way you store and handling your welding wire inside the store, proper care of prevention of damage of welding wire or any welding consumable could prevent the early failure, or altogether help avoid untimely breakdown and also minimize the unnecessary cost of replacement of matching smooth running fabrication process. Following the steps in this guide is the best way to protect your investment in welding wire and promote high-quality welds during your welding project.